Exchanging double-station wheel burr removing device

ABSTRACT

The present application discloses an exchanging double-station wheel burr removing device, comprising an exchange system, a left burr brushing system, clamping drive systems, a right burr brushing system and the like. The exchanging double-station wheel burr removing device may be used for simultaneously removing burrs on back cavities of two wheels and majorly removing burrs at roots and corners of flanges and rims, and is very high in production efficiency, and simultaneously has the characteristics of high automation degree, advanced process, strong generality and high safety and stability.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to Chinese Patent Application No. 201710357517.X, filed on May 19, 2017, which is hereby incorporated by reference in its entirety.

TECHNICAL FIELD

The present application relates to a burr removing device, specifically to an exchanging double-station wheel burr removing device.

BACKGROUND ART

In the production process of an aluminum alloy wheel, removing burrs on a back gravity is a very important procedure, and directly influences the coating yield of subsequent procedures. One traditional burr brusher can only brush wheels of one size, so the efficiency is very low. In addition, a large disc brush directly brushes burrs on the back cavity of the wheel under the action of pressure in the traditional burr brushing manner, and when the angular velocity is constant, the linear velocities of the inner ring and the outer ring of the brush are greatly different in such a manner, so that the effect of brushing burrs at roots and corners of a flange and a rim is often not expected.

SUMMARY OF THE INVENTION

The present application is aimed at providing an exchanging double-station wheel burr removing device, which can be used for simultaneously removing burrs on back cavities of two wheels and majorly removing burrs at roots and corners of flanges and rims.

In order to fulfill the above aim, the present application adopts the technical solution: an exchanging double-station wheel burr removing device comprises a frame, rollers, brackets, a drive motor, cylinders I, guide posts I, guide sleeves I, a left lifting plate, a rotary rack, a bearing seat I, a shaft I, a shaft II, a bearing seat II, a gear ring I, a gear I, a gear II, a bearing seat III, a shaft III, an outer ring brush, cylinders II, a bottom plate, servo motors I, left sliding plates, guide rails I, bearing seats IV, shafts IV, V-shaped rollers, racks, a round brush, an inner ring brush, gears III, shafts V, bearing seats V, right sliding plates, a servo motor II, a gear IV, a gear ring II, a bearing seat VI, a shaft VI, a servo motor III, a turnover plate, a servo motor IV, a large brush, a floating plate, springs, guide posts II, guide sleeves II, a support frame, a guide rail II, a servo electric cylinder I, a longitudinal sliding plate, a guide rail III, a servo electric cylinder II, a right lifting plate, cylinders III, guide sleeves III and guide posts III.

An exchange system comprises: the bearing seat VI is fixed in the middle of the bottom of the frame; the shaft VI is installed inside the bearing seat VI via a bearing; the gear ring II is fixed above the outer side of the bearing seat VI; the rotary rack is fixed at the top of the shaft VI; the servo motor II is fixed above the rotary rack, and the gear IV is fixed at the output end of the servo motor II; the gear IV is engaged with the gear ring II; and the brackets are fixed at two ends of the rotary rack, and the rollers are installed below the brackets and are in contact with the bottom of the frame.

A left burr brushing system comprises: the two cylinders I are fixed below the rotary rack, and the output ends of the two cylinders I are articulated with the lower part of the left lifting plate; the four guide sleeves I are also fixed on the rotary rack, the four guide posts I matched with the four guide sleeves I, and are installed below the left lifting plate; the drive motor is installed below the left lifting plate; the bearing seat I is fixed above the left lifting plate; the shaft I is installed inside the bearing seat I via a bearing; the bearing seat II is also fixed above the left lifting plate, and arranged in the middle of the bearing seat I; the shaft II is installed inside the bearing seat II via a bearing; the gear ring I is fixed inside the shaft I; the gear II is fixed above the shaft II; the bearing seat III is fixed on a fixed plate inside the shaft I, and the shaft III is installed inside the bearing seat III via a bearing; the gear I is fixed below the shaft III, and the round brush is fixed above the shaft III; the gear I is simultaneously engaged with the gear ring I and the gear II; the outer ring brush is fixed at the top of the shaft I; and the inner ring brush is fixed at the top of the shaft II.

A clamping drive system comprises: the bottom plate is fixed on the frame; the left sliding plate is installed above the bottom plate via the guide rail I; the two bearing seats IV are fixed above the left sliding plate; the shafts IV are installed inside the bearing seats IV via bearings; the servo motor I is fixed below the left sliding plate, and the output end of the servo motor I is connected with the lower ends of the shafts IV; the V-shaped rollers are respectively fixed at the tops of the shafts IV; the cylinder II is fixed on the side of the frame, and the output end of the cylinder II is connected with the left sliding plate; the right sliding plate is installed above the bottom plate via the guide rail I; the two bearing seats V are fixed above the right sliding plate; the V-shaped rollers are respectively installed at the tops of the two shafts V, and the two shafts V are installed inside the bearing seats V via bearings; a rack is respectively fixed below the left sliding plate and the right sliding plate; the gear III is fixed above the bottom plate; and the two racks are respectively engaged with the gear III. The device is composed of a left clamping drive system and a right clamping drive system.

A right burr brushing system comprises: the two cylinders III are fixed below the rotary rack, and the output ends of the two cylinders III are articulated with the lower part of the right lifting plate; the four guide sleeves III are fixed on the rotary rack, the four guide posts III matched with the guide sleeves III, and are fixed below the right lifting plate; the longitudinal sliding plate is fixed above the right lifting plate via the guide rail III; the servo electric cylinder I is fixed above the right lifting plate, and the output end of the servo electric cylinder I is connected with the longitudinal sliding plate; the bottom of the support frame is installed above the longitudinal sliding plate via the guide rail II; the servo electric cylinder II is fixed above the longitudinal sliding plate, and the output end of the servo electric cylinder II is connected with the side of the support frame; the four guide sleeves II are fixed above the support frame, and the four guide posts II matched with the guide sleeves II are fixed at the bottom of the floating plate; the springs are sleeved outside the guide posts II; the servo motor III is fixed on the side of a lug plate above the floating plate, and the output end of the servo motor III is connected with the lower part of the turnover plate; the servo motor IV is fixed on the left side of the upper part of the turnover plate, and the large brush is installed at the output end of the servo motor IV.

In practical use, the cylinder II drives the left sliding plate so that the four V-shaped rollers synchronously clamp a wheel via the gear III and the racks, the servo motor I drives the clamped wheel to rotate, and simultaneously, the right clamping drive system also enables a right wheel in a clamped state to rotate; the drive motor drives the gear II and the inner ring brush to rotate via the shaft II, and simultaneously drives the shaft III and the shaft I to rotate via the gear I and the gear ring I, thus driving the round brush and the outer ring brush to rotate; the cylinders I drive the rotating brushes to ascend via the guide posts I, and the brushes in contact with the back cavity of the wheel can remove burrs thereon; the servo electric cylinder I can drive the large brush to move front and back via the guide rail III, the servo electric cylinder II can drive the large brush to move left and right via the guide rail II, and the large brush can float via the springs and the guide posts II; the large brush can rotate an angle via the servo motor III and the turnover plate, and the servo motor IV can drive the large brush to rotate; the cylinders III drive the large brush to ascend via the guide posts III, and when the large brush are in contact with roots and corners of wheel flanges and rims, it can remove burrs thereon; and the servo motor II can exchange the left burr brushing system with the right burr brushing system via the gear IV and the gear ring II.

The exchanging double-station wheel burr removing device may be used for simultaneously removing burrs on back cavities of two wheels and majorly removing burrs at roots and corners of flanges and rims, and is very high in production efficiency, and simultaneously has the characteristics of high automation degree, advanced process, strong generality and high safety and stability.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a front view of an exchanging double-station wheel burr removing device of the present application.

FIG. 2 is a partial top view of the exchanging double-station wheel burr removing device of the present application.

FIG. 3 is a right view of the exchanging double-station wheel burr removing device of the present application.

In which: 1-frame, 2-roller, 3-bracket, 4-drive motor, 5-cylinder I, 6-guide post I, 7-guide sleeve I, 8-left lifting plate, 9-rotary rack, 10-bearing seat I, 11-shaft I, 12-shaft II, 13-bearing seat II, 14-gear ring I, 15-gear I, 16-gear II, 17-bearing seat III, 18-shaft III, 19-outer ring brush, 20-cylinder II, 21-bottom plate, 22-servo motor I, 23-left sliding plate, 24-guide rail I, 25-bearing seat IV, 26-shaft IV, 27-V-shaped roller, 28-rack, 29-round brush, 30-inner ring brush, 31-gear III, 32-shaft V, 33-bearing seat V, 34-right sliding plate, 35-servo motor II, 36-gear IV, 37-gear ring II, 38-bearing seat VI, 39-shaft VI, 40-servo motor III, 41-turnover plate, 42-servo motor IV, 43-large brush, 44-floating plate, 45-spring, 46-guide post II, 47-guide sleeve II, 48-support frame, 49-guide rail II, 50-servo electric cylinder I, 51-longitudinal sliding plate, 52-guide rail III, 53-servo electric cylinder II, 54-right lifting plate, 55-cylinder III, 56-guide sleeve III, 57-guide pos III.

DETAILED DESCRIPTION OF THE INVENTION

The details and working conditions of the specific device provided by the present application will be described below in combination with the accompanying drawings.

The device comprises a frame 1, rollers 2, brackets 3, a drive motor 4, cylinders I 5, guide posts I 6, guide sleeves I 7, a left lifting plate 8, a rotary rack 9, a bearing seat I 10, a shaft I 11, a shaft II 12, a bearing seat II 13, a gear ring I 14, a gear I 15, a gear H 16, a bearing seat III 17, a shaft III 18, an outer ring brush 19, cylinders II 20, a bottom plate 21, servo motors I 22, left sliding plates 23, guide rails I 24, bearing seats IV 25, shafts IV 26, V-shaped rollers 27, racks 28, a round brush 29, an inner ring brush 30, gears III 31, shafts V 32, bearing seats V 33, right sliding plates 34, a servo motor II 35, a gear IV 36, a gear ring II 37, a bearing seat VI 38, a shaft VI 39, a servo motor III 40, a turnover plate 41, a servo motor IV 42, a large brush 43, a floating plate 44, springs 45, guide posts II 46, guide sleeves II 47, a support frame 48, a guide rail II 49, a servo electric cylinder I 50, a longitudinal sliding plate 51, a guide rail III 52, a servo electric cylinder II 53, a right lifting plate 54, cylinders III 55, guide sleeves III 56 and guide posts III 57.

An exchange system comprises: the bearing seat VI 38 is fixed in the middle of the bottom of the frame 1; the shaft VI 39 is installed inside the bearing seat VI 38 via a bearing; the gear ring II 37 is fixed above the outer side of the bearing seat VI 38; the rotary rack 9 is fixed at the top of the shaft VI 39; the servo motor H 35 is fixed above the rotary rack 9, and the gear IV 36 is fixed at the output end of the servo motor II 35; the gear IV 36 is engaged with the gear ring H 37; and the brackets 3 are fixed at two ends of the rotary rack 9, and the rollers 2 are installed below the brackets 3 and are in contact with the bottom of the frame 1.

A left burr brushing system comprises: the two cylinders I 5 are fixed below the rotary rack 9, and the output ends of the two cylinders I 5 are articulated with the lower part of the left lifting plate 8; the four guide sleeves I 7 are also fixed on the rotary rack 9, the four guide posts I 6 matched with the four guide sleeves I 7, and are installed below the left lifting plate 8; the drive motor 4 is installed below the left lifting plate 8; the bearing seat I 10 is fixed above the left lifting plate 8; the shaft I 11 is installed inside the bearing seat I 10 via a bearing; the bearing seat II 13 is also fixed above the left lifting plate 8, and arranged in the middle of the bearing seat I 10; the shaft II 12 is installed inside the bearing seat II 13 via a bearing; the gear ring I 14 is fixed inside the shaft I 11; the gear II 16 is fixed above the shaft II 12; the bearing seat III 17 is fixed on a fixed plate inside the shaft I 11, and the shaft III 18 is installed inside the bearing seat III 17 via a bearing; the gear I 15 is fixed below the shaft III 18, and the round brush 29 is fixed above the shaft III 18; the gear I 15 is simultaneously engaged with the gear ring I 14 and the gear II 16; the outer ring brush 19 is fixed at the top of the shaft I 11; and the inner ring brush 30 is fixed at the top of the shaft II 12.

A clamping drive system comprises: the bottom plate 21 is fixed on the frame 1; the left sliding plate 23 is installed above the bottom plate 21 via the guide rail I 24; the two bearing seats IV 25 are fixed above the left sliding plate 23; the shafts IV 26 are installed inside the bearing seats IV 25 via bearings; the servo motor I 22 is fixed below the left sliding plate 23, and the output end of the servo motor I 22 is connected with the lower ends of the shafts IV 26; the V-shaped rollers 27 are respectively fixed at the tops of the shafts IV 26; the cylinder II 20 is fixed on the side of the frame 1, and the output end of the cylinder II 20 is connected with the left sliding plate 23; the right sliding plate 34 is installed above the bottom plate 21 via the guide rail I 24; the two bearing seats V 33 are fixed above the right sliding plate 34; the V-shaped rollers 27 are respectively installed are installed at the tops of the two shafts V, and the two shafts V inside the bearing seats V 33 via bearings; a rack 28 is respectively fixed below the left sliding plate 23 and the right sliding plate 34; the gear III 31 is fixed above the bottom plate 21; and the two racks 28 are respectively engaged with the gear III 31. The device comprises a left clamping drive system and a right clamping drive system.

A right burr brushing system comprises: the two cylinders III 55 are fixed below the rotary rack 9, and the output ends of the two cylinders III 55 are articulated with the lower part of the right lifting plate 54; the four guide sleeves III 56 are fixed on the rotary rack 9, the four guide posts III 57 are matched with the guide sleeves III 56, and are fixed below the right lifting plate 54; the longitudinal sliding plate 51 is fixed above the right lifting plate 54 via the guide rail III 52; the servo electric cylinder I 50 is fixed above the right lifting plate 54, and the output end of the servo electric cylinder I 50 is connected with the longitudinal sliding plate 51; the bottom of the support frame 48 is installed above the longitudinal sliding plate 51 via the guide rail II 49; the servo electric cylinder II 53 is fixed above the longitudinal sliding plate 51, and the output end of the servo electric cylinder II 53 is connected with the side of the support frame 48; the four guide sleeves II 47 are fixed above the support frame 48, and the four guide posts II 46 matched with the guide sleeves II 47 are fixed at the bottom of the floating plate 44; the springs 45 are sleeved outside the guide posts II 46; the servo motor III 40 is fixed on the side of a lug plate above the floating plate 44, and the output end of the servo motor III 40 is connected with the lower part of the turnover plate 41; the servo motor IV 42 is fixed on the left side of the upper part of the turnover plate 41, and the large brush 43 is installed at the output end of the servo motor IV 42.

In the working process, the cylinder II 20 drives the left sliding plate 23 so that the four V-shaped rollers 27 synchronously clamp a wheel via the gear III 31 and the racks 28, the servo motor I 22 drives the clamped wheel to rotate, and simultaneously, the right clamping drive system also enables a right wheel in a clamped state to rotate; the drive motor 4 drives the gear II 16 and the inner ring brush 30 to rotate via the shaft II 12, and simultaneously drives the shaft III 18 and the shaft I 11 to rotate via the gear I 15 and the gear ring I 14, thus driving the round brush 29 and the outer ring brush 19 to rotate; the cylinders I 5 drive the rotating brushes to ascend via the guide posts I 6, and the brushes in contact with the back cavity of the wheel can remove burrs; the servo electric cylinder I 50 can drive the large brush 43 to move front and back via the guide rail III 52, the servo electric cylinder II 53 can drive the large brush 43 to move left and right via the guide rail II 49, and the large brush 43 can float via the springs 45 and the guide posts II 46; the large brush 43 can rotate an angle via the servo motor III 40 and the turnover plate 41, and the servo motor IV 42 can drive the large brush 43 to rotate; the cylinders III 55 drive the large brush 43 to ascend via the guide posts III 57, and when the large brush 43 are in contact with roots and corners of wheel flanges and rims, it can remove burrs thereon; and the servo motor II 35 can exchange the left burr brushing system with the right burr brushing system via the gear IV 36 and the gear ring II 37.

The foregoing descriptions of specific exemplary embodiments of the present application have been presented for purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed, and obviously many modifications and variations are possible in light of the above teachings. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and their practical application, to thereby enable others skilled in the art to make and utilize various exemplary embodiments of the present application, as well as various alternatives and modifications thereof. It is intended that the scope of the invention be defined by the Claims appended hereto and their equivalents. 

What is claimed is:
 1. An exchanging double-station wheel burr removing device comprising a frame, rollers, brackets, a drive motor, cylinders I, guide posts I, guide sleeves I, a left lifting plate, a rotary rack, a bearing seat I, a shaft I, a shaft II, a bearing seat II, a gear ring I, a gear I, a gear II, a bearing seat III, a shaft III, an outer ring brush, cylinders II, a bottom plate, servo motors I, left sliding plates, guide rails I, bearing seats IV, shafts IV, V-shaped rollers, racks, a round brush, an inner ring brush, gears III, shafts V, bearing seats V, right sliding plates, a servo motor II, a gear IV, a gear ring II, a bearing seat VI, a shaft VI, a servo motor III, a turnover plate, a servo motor IV, a large brush, a floating plate, springs, guide posts II, guide sleeves II, a support frame, a guide rail II, a servo electric cylinder I, a longitudinal sliding plate, a guide rail III, a servo electric cylinder II, a right lifting plate, cylinders III, guide sleeves III and guide posts III, wherein an exchange system comprises: the bearing seat VI is fixed in the middle of the bottom of the frame; the shaft VI is installed inside the bearing seat VI via a bearing; the gear ring II is fixed above the outer side of the bearing seat VI; the rotary rack is fixed at the top of the shaft VI; the servo motor II is fixed above the rotary rack, and the gear IV is fixed at the output end of the servo motor II; the gear IV is engaged with the gear ring II; and the brackets are fixed at two ends of the rotary rack, and the rollers are installed below the brackets and are in contact with the bottom of the frame; a left burr brushing system comprises: the two cylinders I are fixed below the rotary rack, and the output ends of the two cylinders I are articulated with the lower part of the left lifting plate; the four guide sleeves I are also fixed on the rotary rack, the four guide posts I matched with the four guide sleeves I, and are installed below the left lifting plate; the drive motor is installed below the left lifting plate; the bearing seat I is fixed above the left lifting plate; the shaft I is installed inside the bearing seat I via a bearing; the bearing seat II is also fixed above the left lifting plate, and arranged in the middle of the bearing seat I; the shaft II is installed inside the bearing seat II via a bearing; the gear ring I is fixed inside the shaft I; the gear II is fixed above the shaft II; the bearing seat III is fixed on a fixed plate inside the shaft I, and the shaft III is installed inside the bearing seat III via a bearing; the gear I is fixed below the shaft III, and the round brush is fixed above the shaft III; the gear I is simultaneously engaged with the gear ring I and the gear II; the outer ring brush is fixed at the top of the shaft I; the inner ring brush is fixed at the top of the shaft II; a clamping drive system comprises: the bottom plate is fixed on the frame; the left sliding plate is installed above the bottom plate via the guide rail I; the two bearing seats IV are fixed above the left sliding plate; the shafts IV are installed inside the bearing seats IV via bearings; the servo motor I is fixed below the left sliding plate, and the output end of the servo motor I is connected with the lower ends of the shafts IV; the V-shaped rollers are respectively fixed at the tops of the shafts IV; the cylinder II is fixed on the side of the frame, and the output end of the cylinder II is connected with the left sliding plate; the right sliding plate is installed above the bottom plate via the guide rail I; the two bearing seats V are fixed above the right sliding plate; the V-shaped rollers are respectively installed at the tops of the two shafts V, and the two shafts V are installed inside the bearing seats V via bearings; a rack is respectively fixed below the left sliding plate and the right sliding plate; the gear III is fixed above the bottom plate; the two racks are respectively engaged with the gear III; the device is composed of a left clamping drive system and a right clamping drive system; a right burr brushing system comprises: the two cylinders III are fixed below the rotary rack, and the output ends of the two cylinders III are articulated with the lower part of the right lifting plate; the four guide sleeves III are fixed on the rotary rack, the four guide posts III are matched with the guide sleeves III, and are fixed below the right lifting plate; the longitudinal sliding plate is fixed above the right lifting plate via the guide rail III; the servo electric cylinder I is fixed above the right lifting plate, and the output end of the servo electric cylinder I is connected with the longitudinal sliding plate; the bottom of the support frame is installed above the longitudinal sliding plate via the guide rail II; the servo electric cylinder II is fixed above the longitudinal sliding plate, and the output end of the servo electric cylinder II is connected with the side of the support frame; the four guide sleeves II are fixed above the support frame, and the four guide posts II matched with the guide sleeves II are fixed at the bottom of the floating plate; the springs are sleeved outside the guide posts II; the servo motor III is fixed on the side of a lug plate above the floating plate, and the output end of the servo motor III is connected with the lower part of the turnover plate; the servo motor IV is fixed on the left side of the upper part of the turnover plate, and the large brush is installed at the output end of the servo motor IV. 